Wholesale The CG125 Brake Cable Manufacturer, Suppliers

The CG125 Brake Cable is a precision-engineered transmission component tailored for CG125-series motorcycles, delivering smooth, responsive clutch operation via durable, high-tensile construction. It ensures reliable power transfer between the clutch lever and mechanism, optimizing ride safety and control.

Product Description

Product Overview

Designed exclusively for the iconic CG125 motorcycle—globally recognized for its ruggedness in commuter and light-duty use—the CG125 Clutch Cable is a critical replacement and upgrade part. Crafted to match OEM standards (and exceed in durability), it features a corrosion-resistant outer casing, high-strength inner steel wire, and reinforced end fittings. This combination minimizes friction, prevents stretching or snapping under frequent use, and maintains consistent performance in harsh conditions (e.g., dust, moisture, temperature fluctuations). Whether for daily commuting, off-road light riding, or fleet maintenance, it restores clutch responsiveness and extends the motorcycle's operational lifespan.

Key Advantages
1. Superior Durability

Inner wire made of high-tensile steel resists stretching, fraying, and breakage; outer PVC/nylon casing is corrosion- and abrasion-proof, suitable for long-term outdoor use.

2. Smooth Operation

Precision-machined end fittings (e.g., threaded adjusters, clevis pins) and low-friction inner lining reduce resistance, enabling effortless clutch engagement/disengagement.

3. OEM Compatibility

Exact dimensional match to CG125 motorcycle models (all generations), ensuring plug-and-play installation without modifications.

4. All-Condition Reliability

Sealed casing prevents dust, water, and debris ingress, maintaining performance in rain, mud, or high-temperature environments.

Applications
1. CG125 Motorcycle Replacement

Direct OEM-grade substitute for worn, stretched, or damaged original clutch cables.

2. Daily Commuter Maintenance

Essential for riders relying on CG125 for urban/suburban commutes, ensuring consistent clutch response.

3. Light Off-Road Use

Withstands mild off-road vibrations and debris, supporting casual trail riding with CG125.

4. Fleet & Workshop Use

Ideal for motorcycle repair shops, rental fleets, or government utility vehicles (e.g., postal, patrol) using CG125 variants.

Product Specification
Specification Item Details
Product Model CG125 Clutch Cable (Universal Fit for CG125 Series)
Total Length 1250mm ± 5mm (Customizable for regional CG125 variants)
Inner Wire Material High-Tensile Carbon Steel (19-strand braid, diameter 1.2mm)
Outer Casing Material PVC/Nylon Blend (UV-resistant, temperature range: -20°C to +80°C)
Casing Diameter 6mm (Outer) / 4mm (Inner Liner)
End Fitting Type Zinc-Plated Steel Clevis Pin (Front) + Threaded Adjuster (Rear)
Adjuster Range 0-15mm (for fine-tuning clutch play)
Breaking Strength ≥ 2500N
Operating Friction Coefficient ≤ 0.12 (dry condition)
Waterproof Rating IP54 (splash-proof, dust-resistant)
Installation Type Plug-and-Play (No additional hardware required)
Compatibility All CG125 Models (e.g., Honda CG125, Chinese CG125 Clones, Bajaj CT100 Derivatives)
Weight 85g ± 3g
Frequently Asked Questions (FAQ)
Q: Which motorcycle models is this clutch cable compatible with?

This clutch cable is universally compatible with all CG125 series models, including the Honda CG125, Chinese CG125 clones, and Bajaj CT100 derivatives.

Q: What materials are used to construct the inner wire and outer casing?

The inner wire is made of high-tensile carbon steel featuring a 19-strand braid structure with a 1.2mm diameter. The outer casing is crafted from a durable, UV-resistant PVC/Nylon blend.

Q: What is the breaking strength of this cable?

The cable is designed for heavy-duty operational demands, boasting a high breaking strength rating of ≥ 2500N to prevent sudden snapping and stretching.

Q: Can the cable length be adjusted?

Yes, the cable features a built-in threaded adjuster with a range of 0 to 15mm, allowing riders and mechanics to fine-tune the clutch play easily.

Q: Is this clutch cable suitable for harsh weather conditions?

Absolutely. The outer casing features an IP54 waterproof rating that resists splash and dust. It performs consistently in a temperature range from -20°C up to +80°C.

Q: Does installation require any extra hardware?

No. The cable features a plug-and-play installation mechanism equipped with a zinc-plated steel clevis pin and a threaded adjuster, matching OEM requirements directly.

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